Customized Jcoe Big Diameter LSAW Tube Roll Forming Mill

• Customization: Available
• Condition: New
• Automation: Automatic
• After-sales Service: Lifetime Warranty
• Transport Package: Container
• Specification: 325-711mm
• Trademark: HNGK
• Origin: China
• HS Code: 8515219100
• Production Capacity: 5

Product Description

 

 

Straight Seam Submerged-Arc Welded Pipe Mill
The plate in certain width after slitting line and stripping is unfolded and leveled. Then, they are sent into forming machine. This line adopts total automatic flexible forming in precise control. It adopts roller to bend to the pipe state. The pipe is pre-welded by gas protective welder. Then, the pipe is cut off. Pipe is submerged-arc welded off line to internal and external part. After the hydrotester, pipe end facing and beveling machine, welding seam and pipe body detector, the pipe is qualified. The sizing part adopts quick roller change technology to save the roller changing time.

Introduction
Straight seam submerged-arc welded pipe mill can be divided into two kinds of model according to the pipe application as following: API model and national standard model.API model is mainly used for producing the high-grade pipe such as oil, gas delivering and casing pipe in the oil well. These high-grade pipes strictly require the pipe material and pipe quality. This model has X-ray detector, UT detector, hydraulic diameter expander, pipe hydrotester, pipe end expander and other detect equipments and art craft.

National standard model is mainly used for low pressure fluid pipe, structure pipe and other pipes.Straight seam submerged-arc welded pipe mill has special advantages in the mill. Compared with ERW, the quality and energy consumption of Straight seam submerged-arc pipe is easier to be controlled, and is welded better and low consumption. The welding seam of Straight seam submerged-arc pipe overcomes the shortages of long welding seam and difficult inspection on spiral welding seam after inbuilt. Compared with UOE and JCOE, the investment cost and production cost are low. The quality of Straight seam submerged-arc pipe welding seam is the best in all welding seam technology. Straight seam submerged-arc pipe is the most reliable, and there is no circular interface welding seam on the pipe, which is easy to weld, inspect, maintain and repair. The pipe produced by the mill just covers most pipes which are currently used by oil, gas casing. The mill also has a good market prospect. Annual production capacity is 50,000-100,000 tons.

If there are small differences between Straight seam submerged-arc pipe welding cost and spiral welded pipe cost, nobody will buy spiral welded pipe on high grade pipeline. Straight seam submerged-arc welded pipe will replace fully spiral welded pipe in high grade pipeline, and have a good market prospect.

Straight seam submerged-arc welded pipe mill can be the complement mill for the JCOE mill. Because it is hard and uneconomical for UOE and JCOE to produce the pipes within the diameter range of Φ219~Φ711. There are outstanding advantages such as less production cost and high production capacity. Due to low production capacity and over high price of JCOE mill, which create the serious competition problem, it can make up middle and large diameter in JCOE.

Recommend Model

1.Φ325~Φ630 mill, Thickness: 4-25mm, Max. Material X80

2.Φ325~Φ660 mill, Thickness: 4-25mm, Max. Material X80

3. Φ355~Φ711 mill, Thickness: 5-25mm, Max. Material X80

JCOE Large Diameter LSAW Pipe Mill
There are two production processes for LSAW pipe i.e., JCOE and RBE.
The advantages of JCOE production process are that it can produce more than 30mm thick steel pipe, which is suitable for the production of extra thick wall steel pipe; the disadvantages are low production efficiency (10 pieces / hour) and large investment. It is usually used for the production of straight seam submerged arc steel pipe with diameter range of 508 - 1422 mm, wall thickness of 8 - 40 mm and length of 10 - 12.5 m.

Production Process
Plate Ultrasonic Flaw Detecting → Plate Edge Milling → Front Pre Bending → JCO Pipe Forming → Pre Welding → Pipe Internal Welding → Pipe External Welding → Weld Ultrasonic Flaw Detecting → Pipe Weld (X-Ray) Flaw Detecting → Pipe Expanding → Hydrostatic Testing → Pipe Pressure Straightening → Pipe Rounding → Pipe End Internal And External Weld Flattening → Pipe Chamfering → Pipe Ultrasonic Phased Array Detecting → Pipe Weld X-Ray Detecting → End X-Ray Photographing → Weighing And Length Measuring → Pipe Marking → Delivering

FAQ   
1. Which countries your products are exported to?
Our products are sold all over the world and with related certifications.
2.How about the warranty?
All our products have one year quality warranty, during the warranty time, the spare parts replacement is free. And we provide life long time technical support and other assistance.
3.How to install your machine?
Usually speaking, engineers will be sent to your factory to help to install and adjust the machines. We also have paper installation instructions and videos, teaching you till you command it.
4. Which export port you use?
Any China ports. It can be appointed as you like.
5. How about the payment terms and delivery time?
Payment terms for small machines: 100% T/T/ Western Union/Cash in advance.
Payment terms for big machines and big amount: 30% deposit and 70% before shipment. You can pay by T/T, L/C, Western Union or other ways.
The machine delivery time is within six months.
6. Are your goods with ISO9001 or CE certificate?
Yes, all our goods have ISO certificates. All machines are high quality goods.
7. What is your nature of your company: dealer or factory?
We are manufacturer with a big factory, warmly welcome to visit our factory.