Fully Automatic API Standard 114mm ERW Pipe Mill Production Line

• Warranty: 12 Months
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Certification: ISO, CE
• Automation: Automation
• Flexible Production: Intelligent Manufacturing
• Model NO.: HNZF
• Rhythm: Flow Production Line
• Production Scope: Product Line
• After-sales Service: Lifetime Warranty
• Transport Package: Container
• Specification: 50-711mm
• Trademark: HNGK
• Origin: China
• HS Code: 8515219100
• Production Capacity: 300, 000 Tons

Product Description

Fully  Automatic API Standard 114mm ERW Pipe Mill Production Line

The plate in certain width after slitting line and stripping is unfolded and leveled.Then,they are sent into forming machine.Used the roller,the plate is bent into pipe state.The edge of the steel plate is melted by making use of the proximity effect and skin effect of high frquency current.Then,the plate is extruded and welded into the pipe by extruding roller.Straight seam welded pipe mill also called ERW mill.

The forming styles of ERW pipe can be divided into roll forming, flexible forming, full auto flexible forming. The mill developed by our company adopts roll forming when producing small diameter pipe (Φ≤114). Flexible forming or fully automatic flexible forming is adopted when producing large diameter pipe (Φ≤711).

In recent year, our company developed the precise control forming. The advantage of this kind forming is to guarantee the excellent forming quality in rough forming section through the precise control. Then it is no need to have the repair management in precise forming section. Therefore, the precise forming machine does not need to change the roll. All the forming section does not need to change the roll, which solves the problem of the change in precise forming section and non-change in rough forming section. Therefore, it saves the roll investment and decreases the time of roll changing. Besides, during the diameter changing, all are controlled by computer. The roll will automatically reach the position by inputting the pipe diameter, pipe thickness, material and other parameters. It largely improves the mill efficiency and pipe qualified rate. This forming method is suitable for large pipe mill (219mm to 711mm), which saves the investment and improves the efficiency.
 

According to the pipe application, the ERW line can be divided to API standard pipe mill and national standard mill.

API standard straight seam HF welded pipe mill introduction is mainly used for producing the high grade pipe such as oil, gas delivering and casing pipe in the oil well. These high grade pipes strictly require the pipe material and pipe quality. This kind of straight seam HF welded pipe mill has IF annealing, air cooling roller rail, UT detector, high pressure hydrotester, diameter drifter and other detect equipments and art craft.

National standard mill is mainly used for manufacturing the low pressure fluid pipe and structure pipe.

Models:

No.	Model	OD (mm)	Speed (m/min)	Thickness (mm)	Capacity (kw)	Area (M^2)
1	HNZF-114	Φ50 - Φ114	10 - 90	2.0 - 9.0	700	18×120
2	HNZF-127	Φ50 - Φ127	10 - 90	2.0 - 9.0	700	18×120
3	HNZF-140	Φ60 - Φ140	10 - 90	2.0 - 10	750	18×120
4	HNZF-165	Φ76 - Φ165	10 - 80	2.0 - 10	800	18×150
5	HNZF-219	Φ89 - Φ219	10 - 60	3.0 - 14	1000	24×200
6	HNZF-273	Φ89 - Φ273	10 - 60	3.0 - 14	1200	24×200
7	HNZF-325	Φ140 - Φ325	10 - 40	4.0 - 16	2500	24×300
8	HNZF-355	Φ14 - Φ355	10 - 40	4.0 - 16	2500	24×300
9	HNZF-406	Φ165 - Φ406	8 - 30	4.0 - 16	3000	24×400
10	HNZF-426	Φ165 - Φ426	8 - 30	4.0 - 16	3000	24×400
11	HNZF-508	Φ219 - Φ508	8 - 30	4.0 - 20	5000	30×400
12	HNZF-610	Φ273 - Φ610	8 - 30	4.0 - 22	7000	30×400
13	HNZF-630	Φ273 - Φ630	8 - 30	4.0 - 22	7000	30×400
14	HNZF-660	Φ273 - Φ660	8 - 30	4.0 - 25	7000	30×400
15	HNZF-711	Φ325 - Φ711	8 - 25	5.0 - 25	10000	30×600

Production Process:




 Packing&Shipping:
1.We used steel wire and wooden frame to fix the pipe mill.
2.In addition,used shackproff film to  protect hte main motors.
3.We used containers for shipping.
4.Generally seaking,we start at Tianjin sea port,but we also can start at other port according to  customers needs.

Our Factory:
There are more than 20 engineers in the design department,who can quickly complete the design work according to the needs.
Our company has several powerful processing plants with many large processing equipment and more than 60 skilled workers.
Advanced equipment,rich exprience and rigirous management can ensure high-quanlity manufacturing of large-scale equipment.


Our Customer:

Intergated  Services:
1.Provide customers with a reasonable investment plan,filter the appropriate models recommended to  customers.
2.Free equipment drawings,customer plant enquipment planning drawings.
3.Provide the base map required for installation free of charge.
4.Provide equipment installation and commisioning until the buyer operates normally.
5.Provide professional technical training,as soon as possible to allow  the buyer's operator to  master the operation and use of the equipment.
6.Provide and coordinate auxiliary equipment,accessories,and consuambles.
7.The warranty period is one year,except man-damage.If you have only question in operating the machines,you can call us or send us emails,we will solve the problem for you as soon as possible.