Customization: | Available |
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After-sales Service: | Lifetime Warranty |
Warranty: | 12 Months |
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High Precision Automatic Stainless Steel ERW Tube Mill
The plate in certain width after slitting line and stripping is unfolded and leveled. Then, they are sent into forming machine. Used the roller, the plate is bent into pipe state. The pipe is welded by plasma welder and Tig welder.
The forming styles of stainless steel welding pipe can be divided into roll forming, flexible forming, full auto flexible forming. The mill developed by our company adopts roll forming when having small diameter (Φ≤114). Flexible forming or full automatic flexible forming is adopted when having middle or large diameter(Φ≤711).
In recent year, our company developed the precise control forming. The advantage of this kind forming is to guarantee the excellent forming quality in rough forming section through the precise control. Then it is no need to have the repair management in precise forming section. Therefore, the precise forming in this forming method does not need to change the roller.
All the forming section does not need to change the roller, which solves the problem of the change in precise forming section and non-change in rough forming section. Therefore, it saves the roller investment and decreases the time of roller changing. Besides, during the diameter changing, all are controlled by industrial computer. The roller will automatically reach the position by inputting the pipe diameter, pipe wall thickness, material and other parameters. It largely improves the mill efficiency and pipe qualified rate. This forming method is suitable for medium and large mill from 219mm to 711mm, which saves the investment and improves the efficiency.
Model:
No. | Model | OD (mm) | Forming Speed (m/min) | Thickness (mm) | Capacity (kw) | Area (M2) |
1 | HMBXG-32 | Φ15~Φ32 | 0.1~2.0 | 1.0~2.5 | ~40 | 18×100 |
2 | HMBXG-50 | Φ21~Φ50 | 0.1~2.0 | 1.0~4.0 | ~45 | 18×100 |
3 | HMBXG-60 | Φ25~Φ60 | 0.1~2.0 | 1.5~4.5 | ~50 | 18×100 |
4 | HMBXG-76 | Φ32~Φ76 | 0.1~2.0 | 1.5~5.0 | ~55 | 18×120 |
5 | HMBXG-89 | Φ36~Φ89 | 0.1~2.0 | 2.0~6.0 | ~60 | 18×120 |
6 | HMBXG-114 | Φ50~Φ114 | 0.1~1.8 | 2.0~7.0 | ~70 | 18×120 |
7 | HMBXG-127 | Φ50~Φ127 | 0.1~1.8 | 2.0~7.0 | ~70 | 18×120 |
8 | HMBXG-140 | Φ60~Φ140 | 0.1~1.8 | 2.0~8.0 | ~75 | 18×120 |
9 | HMBXG-165 | Φ76~Φ165 | 0.1~1.8 | 2.0~8.0 | ~80 | 18×150 |
10 | HMBXG-219 | Φ89~Φ219 | 0.1~1.8 | 2.0~10 | ~100 | 24×200 |
11 | HMBXG-273 | Φ89~Φ273 | 0.1~1.8 | 2.0~10 | ~120 | 24×200 |
12 | HMBXG-325 | Φ140~Φ325 | 0.1~1.5 | 2.0~12 | ~250 | 24×200 |
13 | HMBXG-355 | Φ140~Φ355 | 0.1~1.5 | 2.0~12 | ~250 | 24×200 |
14 | HMBXG-406 | Φ165~Φ406 | 0.1~1.5 | 2.0~12 | ~250 | 24×200 |
15 | HMBXG-426 | Φ165~Φ426 | 0.1~1.5 | 2.0~14 | ~300 | 24×300 |
16 | HMBXG-508 | Φ219~Φ508 | 0.1~1.5 | 3.0~14 | ~350 | 30×300 |
17 | HMBXG-610 | Φ273~Φ610 | 0.1~1.5 | 3.0~14 | ~350 | 30×300 |
18 | HMBXG-630 | Φ273~Φ630 | 0.1~1.5 | 3.0~14 | ~400 | 30×300 |
19 | HMBXG-660 | Φ273~Φ660 | 0.1~1.5 | 3.0~14 | ~400 | 30×300 |
20 | HMBXG-711 | Φ325~Φ711 | 0.1~1.5 | 3.0~14 | ~400 | 30×400 |
Process:
Coil Loading - Uncoiler - Leveler - Steel Cutting and Welding - Small Accumulator - Forming - PPT Welding - Internal Welding Seam Leveling - Online Annealing - Water Cooling - Sizing - Cut to Length - X-Ray Detector - Pipe End Facing and Beveling - Hydrotester - Solution Treatment - Offline UT Welding Seam and Pipe Detector - Acid Pickling Passivating - Weighting, Measuring, Marking - Pipe Packaging
1. We use steel wire and wooden frame to fix the pipe mill.
2. In addition, used shockproof film to protect the main motors.
3. We use containers for shipping.
4. Generally speaking, we start at Tianjin sea port, but we also can start at other port according to customers need.
Our Factory
Our Customer
1. Provide customers with a reasonable investment plan, filter the appropriate models recommended to customers.
2. Free equipment drawings, customer plant equipment planning drawings.
3. Provide the base map required for installation free of charge.
4. Provide equipment installation and commissioning until the buyer operates normally.
5. Provide professional technical training, as soon as possible to allow the buyer's operator to master the operation and use of the equipment.
6. Provide and coordinate auxiliary equipment, accessories, and consumables.
7. The warranty period is one year, except man-damage. If you have any question in operation in operating the machines, you can call us or send emails, we will solve the problem for you asap.